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Etching Process Services | 8-Inch and Below· Multi-Material

Etching Process Services | 8-Inch and Below· Multi-Material 

Ever run into these dilemmas?

You need a special material for a new device—but can't find a fab willing to take on the etching.
You have only small pieces or offcuts—but most fabs say, "We only accept standard wafers. No fragments."
Your prototype works—but when you try to move to volume production, the process falls apart on different tools.
There's a gap between R&D and production.
We want to be the bridge—the etching platform that says "yes" to what others can't handle.

Material Menu: From Silicon to the "Exotic"

In etching, the material defines the starting point.

 

The Foundation: Silicon-Based Materials

Material Applications
Silicon (Si)                                   Integrated circuits, MEMS, sensor substrates
Silicon Oxide (SiO₂) Dielectric layers, optical waveguides, sacrificial layers
Silicon Nitride (Si₃N₄) Passivation layers, waveguide cores, stress engineering layers

 

 

Compound Semiconductors: Old Friends in Optoelectronics & RF

Material Applications Etching Challenges
Indium Phosphide (InP) Lasers, photodetectors Damage-sensitive, needs low-damage processes
Gallium Nitride (GaN) HEMTs, power devices, LEDs Chemically inert, needs high-bias physical assist
Sapphire (Al₂O₃) LED substrates, RF front-ends Hard material, slow etch rates

 

 

Photonic Functional Materials: The Workhorses of Silicon Photonics & Filters

Material Applications Etching Key Points
Lithium Niobate (LiNbO₃) Modulators, waveguides, SAW filters Damage-sensitive, needs optimized gas chemistry
Lithium Tantalate (LiTaO₃) RF filters (SAW/BAW) Etch rate control is critical
Quartz (Crystalline SiO₂) Optical communication devices, MEMS Sidewall smoothness is key

 

 

Functional Thin Films: Niche But Essential

Material Applications
Titanium Oxide (TiO₂) Anti-reflection layers, high-index waveguides
Tantalum Nitride (TaN) Thin-film resistors, diffusion barrier layers

 

 

Amorphous Silicon (α-Si)

For applications like metasurfaces and optical waveguides, we offer amorphous silicon etching services.
Process Parameters (Internal Data):
Linewidth: 160nm
Etch Depth: 900nm



Our Etching "Toolbox"

Different materials need different tools. We've got six types of etchers covering everything—from dielectrics to metals, from deep trenches to release etching.

 

Equipment Type  Process  Specialty  Key Features
RIE  Reactive Ion Etching  Conventional dielectrics (SiO₂/Si₃N₄)  Stable, reliable, cost-effective
ICP1 / ICP2  High-Density Plasma  Compound semiconductors, high-aspect-ratio structures  Good sidewall control, tunable damage
IBE  Ion Beam Etching  Metals, alloys, inert materials  Pure physical bombardment, material-agnostic

Deep Silicon

Etcher

 Bosch Process  MEMS deep trenches, TSV through-holes  High aspect ratio, controllable scalloping

Deep Dielectric

Etcher

 Thick Film Dielectric

 Etching

 Thick oxide, glass vias  High selectivity, low mask loss

Vapor Release

Etcher

 Vapor HF  Sacrificial layer release (MEMS structural release)  No liquid surface tension, anti-stiction

Size Compatibility

8-inch and below wafers
Irregular samples and offcuts
Small batches, multiple varieties—the norm in R&D


 

Let's talk and solve those "annoying" etching challenges together.
Lance
sales@plutosemi.com
Sub 1: PlutoChip Co., Ltd    -Discrete Devices and Integrated Circuits-    www.plutochip.com
Sub 2: PlutoSilica Co., Ltd   -Silicon Wafer and Glass Wafer Manufactory-
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